The 12-cavity preform mold is a highly efficient tool designed for producing plastic preforms, commonly used in the manufacturing of PET bottles. With its advanced structure, high-grade steel materials, and precise engineering, this mold is ideal for industries requiring smaller-scale production, such as beverages, cosmetics, and household chemicals. Its moderate size makes it perfect for businesses seeking a balance between cost efficiency and product quality.
Advantages of the 12-Cavity Preform Mold
1. Cost-effective for Small to Medium Production
- Lower Investment: The 12-cavity preform mold offers an efficient production capacity without the high upfront costs associated with larger molds. It is an excellent choice for manufacturers looking to optimize their investment while maintaining high-quality output.
- Reduced Maintenance Costs: With high-quality steel construction, this mold is designed to minimize wear and tear, which lowers the need for frequent maintenance and helps reduce operational costs over time.
2. High Precision and Consistency
- Accurate Preform Dimensions: The 12-cavity mold is engineered for precise production, ensuring that each preform has uniform dimensions. This level of precision is critical for industries that require exact specifications, such as pharmaceuticals and cosmetics.
Stable Performance: Thanks to its advanced hot runner system, the mold ensures a consistent flow of material, leading to uniform preform quality across all cavities and reducing the risk of defects like flash or short shots.
3. Durable Construction
- High-Quality Mold Steel: The mold is constructed with P20 steel for the template and S136 steel for the core, cavity, and neck. These materials are known for their strength and corrosion resistance, providing long-lasting durability even in high-demand production environments.
- Extended Warranty and Free Spare Parts: The mold is backed by a 1-year warranty or a production capacity of up to 3 million cycles, whichever comes first. Also, free spare parts are included to ensure that worn components can easily be replaced without downtime.
Key Features of the 12-Cavity Preform Mold
1. Advanced Hot Runner System
- Efficient Material Flow: The hot runner system in the 12-cavity mold ensures efficient and uniform distribution of molten plastic into each cavity. This system minimizes material waste and contributes to producing high-quality, consistent preforms.
- Energy Efficiency: By maintaining a stable temperature across the cavities, the hot runner system reduces energy consumption, making the overall production process more cost-effective.
2. Premium Steel Materials
- P20 Template: The mold’s base is made from P20 steel, which provides the necessary toughness and durability to withstand the pressures of long-term production. Its hardness ensures that the mold remains structurally sound over time.
- S136 Core and Cavity: The core, cavity, and thread are made from S136 steel, a material known for its resistance to corrosion and wear. This ensures that the mold maintains its precision and performance even after extensive use, producing high-quality preforms throughout its lifecycle.
The 12-cavity preform mold offers an ideal solution for manufacturers in various industries, including beverages, cosmetics, household chemicals, and pharmaceuticals. Its combination of precision engineering, high-quality materials, and an advanced hot runner system ensures consistent production of durable, high-quality preforms.